Packaging

High Capacity web fed converting machine for the production of in-mould labels

Friday 08. July 2022 - The implemented hybrid drive technology combines continuous and intermittent rotary die cutting technology in re-registration mode, thus a wide range of print formats can be covered with a single tool or magnetic cylinder.

Schobertechnologies GmbH specializes in the development, design and manufacturing of rotary tools, modules and specialty machines widely used in film, foil, packaging, non-woven and paper converting industries.
At Labelexpo Americas 2022, Hall A, Booth N° 915, Schobertechnologies will present the proven RSM410MX-DIGI-VARICUT for the production of in-mold labels (IML).
The RSM410MX-DIGI-VARICUT, shows the production of high-quality, exclusive Metallic in-mould labels being used in markets such as paint, cosmetics, food and storage boxes.
The implemented hybrid drive technology combines continuous and intermittent rotary die cutting technology in re-registration mode, thus a wide range of print formats can be covered with a single tool or magnetic cylinder. This compact RSM version is designed for a maximum web width of 430 mm and for print format lengths up to 812 mm (32″).
The RSM-DIGI-VARICUT portfolio further includes machines, modular and upgradable, designed for a maximum web width of 770 mm and format lengths of up to 1120mm:
The standard configuration of the RSM410MX-DIGI-VARICUT includes a high speed, programmable robot-automated stacking and counting system (“Spider”) which combines extreme acceleration, velocity and precision at a continuous web speed of up to 50 m/min.
The equipment is designed to stack different types of products combined within the same printing image. These can be heavily nested or can be a combination of very large/long and small products. Universal fast interchangeable pick-up plates take up products at synchronized high speed and stack them non-stop into a dual piling cassette system.
Stations for micro perforations as well as ejection hole die cutting and waste extraction are also available options.
A 100% product quality control system with defective product discharge is a further option.
Short set-up times with minimum waste and cost-effective cutting technology with maximum lifetime due to micrometric die wear compensation adjustment are additional significant benefits of this converting technology.
Additional technologies to be highlighted:
– Rotary Cutting & Creasing Tools for the productions of packaging blanks – Extremely long lifetime is achieved by combining high quality long life materials for the die cutting cylinder and wear resistant and anvil cylinder in top coat design.
– High Performance Punching Modules – Punching tools for dense patterns with exchangeable punches and dies for punching paper, film and foils as thin as 0,015 mm.
– Rotary die cutting-perforating module – for processing multiple blisters in one sheet or as an individual package, made out of various materials, among all PVC and PE
– Modules and tools for Braille embossing – The braille embossing can either be applied in the printing or in the converting machines such as window foil sealing machines. In the printing machine the braille embossing is applied in the creasing or die cutting station.
– High-Capacity and High-Speed heavy duty rotary die cutting modules with cylinder quick lifting device
– High precision and High Energy magnetic cylinders for web width up to 1500mm and Format repeat 1220mm (48″):