Packaging

CBT Mobile Device

Wednesday 01. December 2010 - Bosch Streamlines Maintenance and Boosts Efficiency

Interactive maintenance tool reduces downtime with detailed technical guidance for critical production steps
Central database ensures expertise is retained within the company
Allows for fast and efficient ordering of spare parts through the Bosch online e-portal
To help manufacturers streamline maintenance operations on packaging lines and optimize production, Bosch Packaging Technology presents the CBT Mobile maintenance tool. The portable device handles customized information to provide guidance on packaging format changes, troubleshooting, and standard operating procedures. Storing technical information and allowing immediate on-the-floor access, the tool helps operators make smart maintenance decisions to minimize downtime and reduce costs. The CBT Mobile can be fully customized to individual needs to enhance performance in critical areas of the production process.
The versatile maintenance tool helps manufacturers achieve fast and easy format change through automated guidance. It can be managed and synchronized via a USB cable on a personal computer. Once the operator inputs information about a future format change, the device automatically generates the correct change-order code to implement the necessary machinery alterations. This ensures the most efficient changeover procedure is followed and reduces human error.
To further maximize uptime, the interactive tool offers a troubleshooting kit consisting of detailed guidance for breakdown situations. In the event of an issue on the line, the CBT Mobile provides users with a step-by-step guide through the recommended problem-solving activities. Intuitive software design also allows users to create new and modify existing standard operating procedures as system requirements change. Additional remarks such as personal tips or comments can be added to the database and photographs of system elements can be uploaded from the built-in camera to make processes easier to follow.
The CBT Mobile features a central database where relevant technical information and maintenance procedures are stored. This ensures that expertise and knowledge are retained within the company even if trained employees leave, and eliminates the need for paper-based manuals and advice sheets that were previously crucial for maintenance.
To strengthen in-house maintenance skills, the database can also be used to train staff on procedures and processes that should be followed to maximize production efficiency. For example, it offers an interactive, audio-visual self-study platform, which enables staff to access training data anywhere and at any time, and can be tailored to accommodate various knowledge levels. Once the training has been conducted, the device also acts as a testing tool to evaluate operator knowledge and identify areas for improvement.
For fast and efficient spare parts ordering, the CBT Mobile features a wireless connection and allows operators to access Bosch’s online e-portal catalogue. It offers instant access to customized parts lists as well as information on availability, price and estimated delivery time. To ensure purchasing accuracy, orders can be placed directly from the handheld computer. Users can compare the photographs in the online catalogue to the worn or broken parts while standing next to the machine.
Roland Pichler, Manager OEE Consulting, Bosch Packaging Services, said: “Maintenance operations are a large source of unnecessary downtime on packaging lines, and this erodes overall efficiency and inflates costs. The CBT Mobile is an evolutionary platform that, through the provision of real-time, customized data and guidance to operators on the floor, can significantly reduce required service time. Valuable information is not only readily available to maintenance support but is also centrally stored and used for training purposes, allowing companies to retain and build expertise and knowledge.”