Offset Printing

Anicolor Technology from Heidelberg Helps the Environment

Mike Greene, Managing Director of the ABC Print Group, saves over 32 tons of paper each year with his Speedmaster SM 52 with Anicolor short inking unit and reduces the impact on the environment by around 40 tons of CO2.

Thursday 12. February 2009 - English print shop saves over 1.5 million waste sheets a year and cuts its environmental impact by 40 tons of CO2; A win-win situation for the environment and customers

Proving that eco-friendliness and economy are not mutually exclusive, the ABC Print Group in Hereford in the U.K. has been printing for over a year with a Speedmaster SM 52 with an Anicolor short inking unit. Heidelberger Druckmaschinen AG (Heidelberg) unveiled Anicolor technology at IPEX 2006, enabling customers to cut waste by up to 90 percent. “We estimated we’d save one million sheets and are pleasantly surprised to find that this figure is actually over 1.5 million sheets for the year,” says Mike Greene, Managing Director of the ABC Print Group. “We therefore save over 32 tons of paper each year and reduce the impact on the environment by around 40 tons of CO2 a year,” he adds. The short makeready times enable the print shop to produce up to ten 180-sheet jobs an hour. “Anicolor is a highly innovative technology that ensures profitability for us and allows us to offer our customers a fast, high-quality print service,” says a delighted Greene.

The ABC Print Group was founded in 2001 and now employs 22 people, who produce all types of small-format print products for the southwest of England.

The new Anicolor technology caught the print shop’s imagination at IPEX 2006, where it ordered a conventional Speedmaster SM 52 ten-color press with perfecting device and two Suprasetter A52 CtP platesetters. This equipment enabled the ABC Print Group to quickly win new customers and expand its pressroom at the end of 2007 with a Speedmaster SM 52 four-color press with coating unit and Anicolor technology.

The Speedmaster SM 52 with Anicolor can be set up to print coated or textured paper, board, or envelopes in less than seven minutes, although Mr Greene says they often achieve change-over in around 5 minutes – easily 40 percent faster than a conventional press. This is possible because Anicolor technology works without ink zones. And thanks to the Alcolor dampening system, conventional printing plates can also be used for Anicolor.

The Anicolor press prints up to 15,000 sheets per hour in A3 format or 30,000 sheets per hour in A4 format, offering high quality with total color stability. Anicolor technology thus enables cost-effective production of short and very short runs and shifts the boundary between digital and offset printing further in the latter’s favor. What’s more, Anicolor’s strengths can also be exploited to the full with long runs, which is not the case for digital printing.

One other interesting fact that Mr Greene points out is that their previous conventional Speedmaster SM 52 with coater, which they replaced with the Anicolor press ran for two or often three shifts, but now they clear their work in one single day shift of about 10 hours. “The savings in labor costs and electricity are pleasing to say the least” he says.

A win-win situation for the environment and customers
Environmental issues are playing an ever greater role in the print industry. For a number of years, Heidelberg has been working on solutions for the development, production, and utilization of presses that will limit the depletion of resources, reduce emissions, and cut wastage.

In the end, cutting consumption is not just beneficial for the environment – it also helps reduce print shop costs. As well as competitive prices, print shops can therefore also offer their customers and print buyers specific environmental benefits.